DIY Battery Pack problem

Archived from the Tools In Action forum (Dewalt). This thread is read-only.

recogMember since Feb 2021

Hiya!

I’m trying to built my battery pack.
I had used LG HG2 3000 mah batteries which has 30A peak discharge.
The problem is DCF880 drill doesn’t want to turn. When the switch triggered LED goes on/off but the motor is not turning.
DCF880 is fine because it works with the original battery.
 

 

Photo from the original forum

recogMember since Feb 2021

I thought it is chinese BMS not capable and bypassed it by adding original dewalt PCB.
The original PCB also has NTC sensor on it.
I measured the voltages all fine. 20.60V at the drill.
Again, LED goes on/off but the motor is not turning.

What does the tool wants to know? Or whats could be the problem?




 

Photo from the original forum

Eric – TIAMember since Jan 2010

Above what I know, but that is awesome you are able to do that.  Very cool.

recogMember since Feb 2021

Cool but doesn’t work 🤣
I think the tool needs more signal

recogMember since Feb 2021

Okay just found it. The tool needs C1 & C3 as an input.
C1=4.2V

C3=12.6V

Now I’m modeling and printing the case for it. It would be uploaded to thingiverse.com for the ones looking to make their batteries.

RDCMember since Dec 2019

I haven’t dug into a pile of the tools, but it most likely depends on the tool. The DCD780 needs the B+ and B-, but then it also needs C3 and TH to work correctly. If it gets no voltage from TH (the Thermistor in the pack) it throttles the drill back as it ‘thinks’ the pack is overheating.

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Hit record. We’ll handle the rest.

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