Power Tool Buying Guide for Jig Saw


Hilti Nuron Jig Saws

What Is a Jig Saw?

A jig saw is a handheld cutting device that uses a thin, vertical blade to make curved, straight, or plunge cuts through wood, metal, plastic, and other materials. It’s the go-to when you need to cut shapes, not just straight lines. Unlike circular saws or table saws, a jig saw gives you flexibility and control in tight spaces or on intricate patterns.

You won’t use it for every job, but when you need precision and curves, this is what you reach for.

History of the Jig Saw

The jig saw was introduced in the 1940s by Scintilla, a Swiss company later acquired by Bosch, which still leads in jig saw innovation today. The design was inspired by a sewing machine, replacing the needle with a blade. That up-and-down motion made it ideal for controlled, detailed cuts in thinner materials, and it quickly became a standard for woodworking and general-purpose cutting.

What It’s Used For

A jig saw is built for finesse and control, not brute power. Common uses include:

  • Cutting curves or complex shapes in wood
  • Making inside cutouts (sinks, vents, etc.)
  • Cutting laminate, PVC, or plastic panels
  • Trimming baseboards and flooring
  • Light metal cutting with the right blade
  • Plunge cutting without a pilot hole

What to Look for When Buying

  • Corded or Cordless
    • Corded: Consistent power, ideal for longer sessions
    • Cordless: More portable, perfect for quick cuts and tight spaces
  • Orbital Settings
    • Adds forward movement to the blade
    • Speeds up cuts on wood but reduces precision
    • Look for multiple settings for better control
  • Variable Speed
    • Slower speeds for metal or fine cuts
    • Faster speeds for wood and rough material
  • Blade Type and Compatibility
    • T-shank blades are the standard, easy to install and secure
    • U-shank blades are older and less common
    • Choose a saw that accepts T-shank for best blade variety
  • Bevel Capacity
    • Look for a base plate that tilts up to 45 degrees
    • Great for angled cuts and trim work
  • Dust Blower or Extraction Port
    • Keeps your cut line visible
    • Helps keep work areas clean
  • Comfort and Visibility
    • LED lights, rubber grips, and clear sightlines make a big difference
    • Lighter models are easier to control, especially on curves

Pros and Cons

Pros

  • Great for cutting curves and shapes
  • Can start cuts in the middle of a board
  • Works with wood, metal, plastic, laminate, and more
  • Compact and easy to handle
  • Inexpensive and beginner-friendly

Cons

  • Not designed for long straight cuts
  • Blade can bend or wander on thick material
  • Rougher finish compared to circular saws
  • Requires the right blade for each material
  • Can vibrate a lot on cheaper models

Blade Compatibility

Jig saw blades are easy to swap, and using the right one matters:

  • Wood blades: Coarse teeth for fast cuts, fine teeth for cleaner cuts
  • Metal blades: Fine teeth, slower speeds
  • Laminate or plastic blades: Down-cut blades reduce chipping
  • Scrolling blades: Narrower for tighter curves
  • Specialty blades: Reverse cut, plunge cut, or composite-rated options

Always match the blade to the material and cut type. Keep extras on hand—they wear out faster than circular blades.

Safety and Maintenance Tips

  • Always unplug or remove the battery before changing blades
  • Let the blade do the cutting, don’t force it
  • Use clamps to secure your material
  • Keep your hands away from the blade path
  • Store blades in a dry case to prevent rust
  • Clean dust buildup around vents and the blade area

Who This Is For

  • Homeowners doing home improvement, flooring, or trim work
  • DIYers building furniture, decorations, or cabinetry
  • Pros who need quick, curved, or plunge cuts on the job

If you work with shapes, corners, or detail cuts, a jig saw gives you the control no other handheld device offers.

FAQ

Can a jig saw cut metal?

Yes, with the right blade and slower speeds. Use fine-tooth metal blades and let it work slowly.

Can I cut plywood with a jig saw?

Absolutely. For smoother results, use a fine-tooth or laminate blade to reduce tear-out.

Can a jig saw replace a circular saw?

Not really. A jig saw is better for curves and plunge cuts. A circular saw is faster and cleaner for straight cuts.

Final Thoughts

A jig saw is all about precision and flexibility. It’s not your go-to for framing or ripping long boards, but when you need to cut out a shape, follow a line, or get into a tight spot, it’s the right device for the job. Light, easy to control, and capable of cutting through more materials than most people realize—once you own one, you’ll find more uses for it than you expected.